Customized Autoclave Carbon Steel or Stainless Steel
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| Place of Origin: | China |
| Brand Name: | LUY |
| Minimum Order Quantity: | 1 set |
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| Price: | Negotiable |
| Packaging Details: | Nude packing, can be shipped by containers or bulk cargo |
| Delivery Time: | Shipped in 35 days after received payment |
| Payment Terms: | T/T, L/C, D/A, D/P, Western Union, MoneyGram |
| Supply Ability: | 5000 set per year |
| Material: | Q345R Carbon Steel Or Stainless Steel | Origin: | China |
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| Pressure Error: | ±0.01MPA | Vacuum Degree: | -0.098Mpa |
| Working Pressure: | 0.5-5.0Mpa | Delivery Time: | About 35 Days |
| High Light: | small composite autoclave,composite curing autoclave |
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Pressure And Temperature Customized Composite Autoclave Passed Government Test
Ⅰ Product description
The temperature, pressure, time, vacuum and other working procedures of the autoclave during high temperature curing are automatically controlled by Siemens PLC. It is a new type of energy-saving, high-efficiency and environmentally-friendly heating and curing equipment successfully developed by our company. The device does not need to be manually operated, and achieves a good working effect in automatic operation. The program is designed for automatic vacuuming, automatic temperature rise, automatic heat preservation, no need for operators after setting working procedures, and can directly pick up the goods after working hours, saving labor and energy consumption, and the comprehensive production cost of the enterprise can be reduced by more than 35%.
The autoclave is mainly composed of vacuum system, control system, heating system, cooling system, insulation system and safety system. The warming press curing molding can be carried out under vacuuming the composite product.
Ⅱ Technical parameters
| Effective diameter | 500-4500mm |
| Effective length | 1000-20000mm |
| Operating temperature | 100-450℃ |
| Working pressure | 0.5-5.0Mpa |
| Speed of pressure rise | 0.05Mpa/min Continuously adjustable |
| Pressure error | ±0.01MPA |
| Heating rate (no load) | 0.5-7℃/min Continuously adjustable |
| Cooling rate (no load) | 0.5-7℃/min Continuously adjustable |
| Cooling method | Water cooling or air cooling |
| Point temperature error | ±1-2℃ |
| Temperature control and temperature measurement points | Inside tank and 2-20point |
| Vacuum Degree | -0.098MPA |
| Extract Vacuum pipe line | 2-20 |
| Test Vacuum pipe line | 2-20 |
| Continuous working ability | ≥50 hours |
Ⅲ Details
1. Vacuum system
The vacuum system consists of vacuum pump, vacuum pumping line, vacuum measuring line, backup buffer tank and vacuum buffer tank. Each vacuum line has pressure sensor, pneumatic valve, manual valve and pressure leak alarm. The vacuum line working relative independence. When one of the vacuum lines fails, this vacuum line can be cut off separately, reducing the impact on the entire vacuum system and ensuring the stability and safety of the vacuum system.
2. Control system
The control system adopts professional hot-pressure temperature control software, which consists of PLC temperature control module, temperature sensor, pressure sensor, control cabinet and connection line. The PL temperature control module is used to transmit the temperature data in the tank through the temperature sensor to the PLC control cabinet, and the temperature value is displayed on the computer in real time. The insulation phase program automatically calls the PID temperature setting to ensure the accuracy and stability of the temperature inside the autoclave.
3. Heating system
Using professional hot-press temperature control software, consists of thermocouple, PLC temperature control module power regulator, control cabinet and connection line. The temperature data in the tank is collected by the thermocouple and transmitted to the PLC, and then the output power is adjusted to the heating tube by the PLC and the power regulator. The special 304 stainless steel electric heating tube is heated quickly and has a long service life. The temperature fan circulates and spreads the heat in the tank more uniformly through the special temperature circulation board. The temperature is uniform and there is no dead angle and the pressure is constant.
4. Cooling system
The water cooling method is adopted, and the temperature of each point in the tank collected by the thermocouple is transmitted to the PLC control system. According to the user's process requirements, the control system controls the circulating rate of the variable frequency cooling pump and the circulation rate of the high temperature and high pressure fan, thereby controlling the cooling rate.
Ⅳ Our advantages
1. Multi-language operation interface, allowing you to switch interface language at any time.
2. One-button automated process control. Can reach data acquisition, storage and printing.
3. Has fluid mechanics software to help users with simulation analysis.
4. Automatically control the pressure, the overpressure and over-temperature sound and light alarm is set on the auto-pressure tank, and the electric interlocking device is installed to prevent misoperation and ensure safety and reliability.
5. Temperature circulation system :it made up of circulation fan ,wind plate ,and guide flow cover to improve heating transfer and circulation form into uniform temperature
6. Automatic control system: adopt PLD and fuzzy control ,to realize the pressure ,temperature ,cooling and so on full process high –precision control and in time record
7. Unlike the equipment of other suppliers in the market, we only use the highest quality raw materials. All of our vacuum system pipes and air pipes are made of stainless steel pipes, and all of our heat exchangers are made of stainless steel instead of carbon steel or copper.
Contact Person: Lu
Tel: +8615036078206
