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Luy Machinery Equipment CO., LTD

Customized Autoclave  Carbon Steel or Stainless Steel

 

 

 

 

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Q345R Carbon Steel Composite Curing Autoclave 0.6-3.0Mpa Pressure

Q345R Carbon Steel Composite Curing Autoclave 0.6-3.0Mpa Pressure

Q345R Carbon Steel Composite Curing Autoclave 0.6-3.0Mpa Pressure

Product Details:

Place of Origin: China
Brand Name: LUY

Payment & Shipping Terms:

Minimum Order Quantity: 1 set
Price: Negotiable
Packaging Details: Nude packing, can be shipped by containers or bulk cargo
Delivery Time: Shipped in 35 days after received payment
Payment Terms: T/T, L/C, D/A, D/P, Western Union, MoneyGram
Supply Ability: 5000 set per year
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Detailed Product Description
Treat Capacity: Can Be Customized Design Temperture: 150-220℃
Working Medium: Hot Air Or Steam Heating Ways: Direct Steam Heating Or Hot Air Heating
Length: From 1m To 60m (Can Be Customized) Control Ways: Semi-automatic Or PLC Control
High Light:

autoclave for rubber vulcanization

,

industrial autoclave machine

Automatic Control Temperature Autoclave For Rubber Vulcanization 10 Years Experience

 

Ⅰ Product description

 

The Autoclave for rubber vulcanzation is mainly used for vulcanization of rubber products, and the vulcanization methods include direct steam heating vulcanization and hot dry air heating vulcanization. Electric power or steam boilers or conduction oil furnaces can be used as heat sources. Automatic control of temperature, pressure and time, safe and reliable performance, easy to use, can be customized for customers according to customer's product technical requirements.

 

Our equipment which has advantages of stable and reliable performance is the most widely used steam vulcanizing boiler, the temperature, pressure and time can be controlled automatically and it also easy to operate. And the equipment can save 35% of energy than other traditional equipment.

 

Working principle for steam vulcanizing autoclave

 

The steam enter into the steam diffusion tube by entrance of steam which at the bottom of the steam vulcanizing boiler and the entrance can be controlled by automatic valve. The steam diffusion tubes vertical arrangement in the bottom of the tank. The small holes which diameters are 3mm,4mm and 5mm on the steam diffusion tube are arranged according to certain rules and angel to ensure that the steam spread in the tank evenly. Thus it can prevent the different quality of the product because of the uneven steam. After set working procedures, the heating, heat preservation, vulcanization and etc can be finished by automatic control system. The equipment stop working and give alarm after all procedures finished.

 

Electric heated tubes are arranged in the bottom of the tank according to certain rules, the heat exchanger linked the electric heated tubes and the water channel. The height of the sink is 5~15mm. The steam which produced by electric heated tubes and water spread from down to up evenly until turn into condensate water pour into the sink after touched the wall of tank and then heat again. The temperature of the tank evenly and the pressure has no error, so it can prevent the different quality of the product because of the uneven temperature and pressure. After set working procedures, the heating, heat preservation, vulcanization and etc can be finished by automatic control system. The equipment stop working and give alarm after all procedures finished.

 

Ⅱ Main Model

 

Model Effective Diameter(mm) Effective Length(mm) Total capacity(cubic meter)
DL800*22000 800 22000 11.0
DL800*64000 800 64000 32.1
DL1000*2000 1000 2000 1.5
DL1200*3000 1200 3000 3.4
DL1500*3500 1500 3500 6.0
DL1800*7000 1800 7000 17.8
DL2500*15000 2500 15000 73.5
DL2600*6000 2600 6000 31.8
DL2800*9000 2800 9000 55.4
DL4500*13000 4500 13000 206.0

 

Note: If the above model is not available, please tell us the diameter and length of the equipment you need. We can customize it for you. The maximum diameter which we can customize is 4.5 meters, the length can be customized according to users' needs.

 

Ⅲ Technical parameters

 

Design temperture(℃) 150-220℃
Design pressure(Mpa) 0.6-3.0Mpa
Material Q345R carbon steel
Heating ways Direct steam heating or hot air heating
Open door ways Manual quickly open door or Hydraulic open door way
Sealing ways Filling air sealing (lifetime1-2year)
Control ways Semi-automatic control or automatic control
Safety ways tank door double safety interlock ,tank with three safety interlock
Alarm ways over pressure automatic alarm ,automatic discharge pressure
Temperature uniform ±1-2℃
Pressure difference <±0.01mpa

 

Ⅳ Advantages

 

1. tightness of tank :it is made from tank ,tank door ,high temperature motor ,air duct heat partition layer to form into one high pressure resistant ,high temperature tank


2. safety interlock : it is made from pressure automatic interlock ,manual interlock ,over pressure alarm device.


3. Quickly open door device :manual or automatic quickly open design ,even If power off ,it can start and close the door


4. Sealing device: the door adopt silica gel filling air ,it can bear 500 degree ,forming into one high temperature high pressure sealed container


5. Pressure system: pressure transfer and control system include air compressor ,storage tank ,pressure control valve ,pipe ,pressure transformer ,and pressure gauge .


6. Heating system: stainless steel heating pipe ,high temperature fan ,wind plate ,insulation layer ,temperature control system .heating power satisfy with inside tank max temperature requirement and raising temperature


7. Temperature circulation system :it made up of circulation fan ,wind plate ,and guide flow cover to improve heating transfer and circulation form into uniform temperature


8. Vacuum system :it made up of vacuum pump ,pipe ,vacuum gauge ,vacuum vale ,to supply composite material vacuum condition
 

 

Q345R Carbon Steel Composite Curing Autoclave 0.6-3.0Mpa Pressure 0

 

Contact Details
Luy Machinery Equipment CO., LTD

Contact Person: Lu

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Luy Machinery Equipment CO., LTD
Xinghua Road, Zhucheng city Shangdong Provice
Tel:86-150-3607-8206
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