Payment & Shipping Terms:
|Material:||Q345R Carbon Steel||Origin:||China|
|Treat Capacity:||Can Be Customized||Operating Temperature:||100-450℃|
|Working Pressure:||0.5-5.0Mpa||Vacuum Degree:||-0.098MPA|
Full Automatic Composite Autoclave High Configuration With Double Safety Interlocking
Ⅰ Product description
The autoclave is mainly composed of vacuum system, control system, heating system, cooling system, insulation system and safety system. The warming press curing molding can be carried out under vacuuming the composite product.
The autoclave is mainly used for the molding of polymer-based composite component products. It is the main equipment for manufacturing continuous fiber reinforced thermosetting composite materials. It is widely used in the molding of advanced composite materials, honeycomb sandwich structures and metal or composite bonding mechanisms.
Ⅱ Technical parameters
|Speed of pressure rise||0.05Mpa/min Continuously adjustable|
|Heating rate (no load)||0.5-7℃/min Continuously adjustable|
|Cooling rate (no load)||0.5-7℃/min Continuously adjustable|
|Cooling method||Water cooling or air cooling|
|Point temperature error||±1-2℃|
|Temperature control and temperature measurement points||Inside tank and 2-20point|
|Extract Vacuum pipe line||2-20|
|Test Vacuum pipe line||2-20|
|Continuous working ability||≥50 hours|
1. Vacuum system
The vacuum system consists of vacuum pump, vacuum pumping line, vacuum measuring line, backup buffer tank and vacuum buffer tank. Each vacuum line has pressure sensor, pneumatic valve, manual valve and pressure leak alarm. The vacuum line working relative independence. When one of the vacuum lines fails, this vacuum line can be cut off separately, reducing the impact on the entire vacuum system and ensuring the stability and safety of the vacuum system.
2. Control system
The control system adopts professional hot-pressure temperature control software, which consists of PLC temperature control module, temperature sensor, pressure sensor, control cabinet and connection line. The PL temperature control module is used to transmit the temperature data in the tank through the temperature sensor to the PLC control cabinet, and the temperature value is displayed on the computer in real time. The insulation phase program automatically calls the PID temperature setting to ensure the accuracy and stability of the temperature inside the autoclave.
3. Heating system
Using professional hot-press temperature control software, consists of thermocouple, PLC temperature control module power regulator, control cabinet and connection line. The temperature data in the tank is collected by the thermocouple and transmitted to the PLC, and then the output power is adjusted to the heating tube by the PLC and the power regulator. The special 304 stainless steel electric heating tube is heated quickly and has a long service life. The temperature fan circulates and spreads the heat in the tank more uniformly through the special temperature circulation board. The temperature is uniform and there is no dead angle and the pressure is constant.
4. Cooling system
The water cooling method is adopted, and the temperature of each point in the tank collected by the thermocouple is transmitted to the PLC control system. According to the user's process requirements, the control system controls the circulating rate of the variable frequency cooling pump and the circulation rate of the high temperature and high pressure fan, thereby controlling the cooling rate.
Ⅳ Our advantages
1. tightness of tank :it is made from tank ,tank door ,high temperature motor ,air duct heat partition layer to form into one high pressure resistant ,high temperature tank
2. safety interlock : it is made from pressure automatic interlock ,manual interlock ,over pressure alarm device.
3. Quickly open door device :manual or automatic quickly open design ,even If power off ,it can start and close the door
4. Sealing device: the door adopt silica gel filling air ,it can bear 500 degree ,forming into one high temperature high pressure sealed container
5. Pressure system: pressure transfer and control system include air compressor ,storage tank ,pressure control valve ,pipe ,pressure transformer ,and pressure gauge .
6. Heating system: stainless steel heating pipe ,high temperature fan ,wind plate ,insulation layer ,temperature control system .heating power satisfy with inside tank max temperature requirement and raising temperature
7. Temperature circulation system :it made up of circulation fan ,wind plate ,and guide flow cover to improve heating transfer and circulation form into uniform temperature
8. Vacuum system :it made up of vacuum pump ,pipe ,vacuum gauge ,vacuum vale ,to supply composite material vacuum condition
9. Automatic control system: adopt PLD and fuzzy control ,to realize the pressure ,temperature ,cooling and so on full process high –precision control and in time record
Contact Person: Lu